Solutions
Tower Crane Support Robotic Welding Station
Tower Crane Heavy-duty Support Welding Project: This welding workstation utilizes two-axis positioners and employs dual robots for welding tower crane bases simultaneously. The welding setup of the dual robots consists of a gantry structure with overhead rails (X/Y/Z axes) and a cantilever structure (X/Z/rotational axis). All axes are external to the robots and can be synchronized with robot movements for welding. Both robots can work independently or in conjunction with the positioners. The gantry is equipped with a two-level platform for storing welding power supplies, wire spools, and other items, facilitating inspection and maintenance by personnel.
Aerial Work Platform Intelligent Flexible Production Line
Aerial Work Platform Intelligent Flexible Production Line is designed for the chassis and turntable welding of aerial work platform vehicles. The layout of the production line includes prefabrication stations for left and right side plates of the turntable, chassis assembly station, turntable assembly station, turntable robot welding station, chassis robot welding station, correction and repair welding station, safety fences, dust removal system, hand trucks, KBK/crane equipment, RGV, etc. The production line is equipped with an intelligent MES system, digital twin system, AR/VR virtual enhancement system, enabling intelligent production management and scheduling, data collection, simulation of new product production, intelligent maintenance, and other comprehensive intelligent operations.
Boom Intelligent Welding Production Line
Boom Intelligent Welding Production Line encompasses the design and implementation of various processes related to boom structures, including boom cover plate assembly welding, boom cylinder alignment and welding, assembly alignment and welding, attachment alignment and welding, and inspection. The production line adopts advanced and efficient root welding technology, dual-wire cover welding technology, and advanced automatic alignment methods and detection equipment. The overall technological level surpasses the industry standard. It utilizes automated unmanned welding stations, automated unmanned logistics systems, automated unmanned marking technology, and specialized CNC alignment equipment, thereby reducing the number of personnel required on the production line. Boom Intelligent Welding Production Line encompasses the design and implementation of various processes related to boom structures, including boom cover plate assembly welding, boom cylinder alignment and welding, assembly alignment and welding, attachment alignment and welding, and inspection. The production line adopts advanced and efficient root welding technology, dual-wire cover welding technology, and advanced automatic alignment methods and detection equipment. The overall technological level surpasses the industry standard. It utilizes automated unmanned welding stations, automated unmanned logistics systems, automated unmanned marking technology, and specialized CNC alignment equipment, thereby reducing the number of personnel required on the production line.
Truss Architecture Flexible Production Line
Specialized for large truss structure design, aimed at its high quality requirements, wide variety, multiple processes, large welding volume, and restricted welding positions, the pain points where traditional manual labor or automated products struggle to increase productivity and quality. Through the use of intelligent production lines combined with advanced production equipment, we achieve efficient automation, intelligence, and reduction of human involvement in the production of truss arms.
Email: info@autowelds.com
Address:12 th floor, Building B4, Jiulong Lake International Enterprise Headquarters Park, No. 19 Suyuan Avenue, Jiangning District, Nanjing City, Jiangsu Province
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