Solutions
Hydraulic Cylinder Welding Workstation
Hydraulic Cylinder Welding Workstation adopts a head-tail stock chuck positioner, complemented by an electrically operated lifting support frame, dust collection system, and preheating system. It enables automated positioning and clamping for small-batch, multi-specification products. The welding robot system is equipped with specialized arc welding software packages, arc tracking software/hardware packages, multi-layer welding software, programmable swing graphics, welding parameter interpolation, and other functions, ensuring the welding quality and efficiency of ultra-thick hydraulic cylinders. All components of the system, including positioners, transfer systems, and communication between various parts, use fully digitalized control technology, automatically calling programs based on different input specifications of workpieces.
Hydraulic Support Three-piece Robot Welding Workstation/Side Plate Turnover Positioner
Including hydraulic support top beam, cover beam and base (referred to as the three large parts) and bridge, balance ear plate and other components of the automatic robot welding station, mainly for small batch, multi-batch customized products, welding is complex, large amount of welding, need to be divided into multiple welding. The project adopts multi-robot double displacement, multi-welding process, multi-layer multi-channel and off-line programming technologies to interact and dock with intelligent crane, dust removal system, dust removal room and AGV information to promote high-quality and efficient welding, welding reactable rate >85%, and all welds meet the grade weld standard.
Truss Architecture Flexible Production Line
Specially designed for large truss structure, in view of its high quality requirements, many varieties, many processes, large welding amount, limited weld position and other characteristics, traditional manual work or automation products are difficult to improve the yield and quality of pain points, through the use of intelligent production line combined with advanced production equipment to achieve efficient automation, intelligent, less human production of truss arm.
Intelligent Welding Workshop for Oversized Excavated Structural Parts
Large tonnage heavy duty equipment has always been the advantage of Aote products, for 75 tons and above large excavation of various structural parts, manufacturing processes, varieties, large welding amount, high quality requirements, traditional manual work or automation products are difficult to improve production and quality, Aote has a full series of intelligent welding production line and intelligent workshop design and implementation experience, Through the combination of advanced production equipment to achieve the efficient automation, intelligent, less human production of large excavation structural parts. Intelligent workshop supporting production line level IMS system, including system management, basic data management, log management, work order management, on-line product management, product in process management, material management, process management, quality management, working time management, equipment management, energy management, Kanban management, bar code management, lighting management, etc., can meet 7*24 hours uninterrupted operation.
Excavator Flexible Digitalized Intelligent Manufacturing Line
Based on the vast knowledge of welding technology and implementation experience, NAEC has been committed to the promotion of intelligent workshops or factories for 26 years, including intelligent lean production lines including intelligent MES system, welding system, control system and offline self-programming intelligent welding robots, which are widely used in the flexible production of complex workpieces in many industries. Including from small to large and medium-sized excavator structural parts manufacturing, used in the upper and lower frame/bucket/bucket rod/boom production, high stability, high movement performance, to bring efficient production capacity and income for customers.
NAEC Top Beam and Shield Beam Robotic Welding Solution
顶梁、掩护梁顶级智能焊接产线，内含48个智能焊接工作站，通过车间信息化系统与生产线全方位对接，通过工件生产计划及工件自动识别系统，智能调用焊接程序。配套大吨位头尾架变位机，自动装夹工装，提升上料效率和减少焊接变形，以及高精密的电弧跟踪系统、多层多道自适应排道系统、高效焊接工艺、优越的中厚板焊接能力，焊接可达率达到80%以上，所有焊缝达到-级焊缝标准。配备离线编程软件，实现模块化编程，降低多规格工件的编程工作量。
Forklift Intelligent Welding Production Line
The special forklift frame fuel tank welding production line is mainly used for producing the frame fuel tank. The production line mainly includes: fuel tank pass-through cleaning station, a matching and coding station, a grabbing robot online station, a secondary positioning device, a tank welding station , an air tightness inspection station, and a grabbing robot offline station, etc. The forklift tail frame welding robot workstation consists of a single robotic arm paired with a rotary table dual-station positioner. The two positions are switched by the rotary platform. , with the robotic arm performing welding tasks at station A. The left and right sides of the positioner are equipped with anti-arc radiation protection devices to ensure that the operator has a certain protection when working in different stations.
Heavy-duty Welding Workstation for Large Box Beam Structures
Heavy-duty Welding Workstation for Large Box Beam Structures is specifically designed for heavy-duty box beam structures and is the first of its kind in the country. It is equipped with circular and C-shaped flipping mechanisms, with a maximum carrying and flipping weight of 60 tons. It can handle workpieces with a maximum diameter of 6 meters and a maximum length of 30 meters. The two workstations share a common track of 80 meters and are integrated with two sets of gantry-style welding robots to form a complete workstation.
Intelligent Welding Station for Reach Stacker
Intelligent Welding Station for Reach Stacker consists of welding stations and a positioner with a head-tail structure. The two frames can achieve synchronous, independent lifting, and flipping functions, all driven by servo motors.
Paver Bottom Frame Welding Robot Workstation
The welding robot workstation for the bottom frame of the paver is developed by our company in combination with the actual on-site usage scenario of our clients. The welding workstation consists of welding robot, three-axis truss, fixture and workpiece clamping platform, single-axis dual-drive positioner system for the head and tail frames, welding power supply, welding torch and wire cutting, wire feeding system, welding seam positioning and tracking system, etc.. Compared with sitting robot, gantry robot is more flexible, with higher weld accessibility and higher weld coverage. X axis of gantry rail + Y axis of robot moving rail + Z axis of robot lifting is configured, and the welding wire barrel and smoke recovery system are placed on the external platform, which is equipped with a ladder for easy access by personnel for quick maintenance and protection of the robot and dust collection unit.
Email: info@autowelds.com
Address:12 th floor, Building B4, Jiulong Lake International Enterprise Headquarters Park, No. 19 Suyuan Avenue, Jiangning District, Nanjing City, Jiangsu Province
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