Solutions
The Frame and Turntable Welding Workstation
本套工作站采用智能焊接机器人及原装进口的全新数字化逆变控制焊接电源。机器人倒挂在桁架龙门上，具备XYZ三个 轴的行走功能，保证转台及车架的焊接可达性达到75%以.上;变位机系统采用头尾架单轴双驱动形式，并作为机器人的外部轴控制，焊接过程中与机器人联动，机器人控制变位机的头尾驱动伺服电机，确保双驱的同步性;为避免工件回转碰地，变位机头尾架中间工件地坑，地坑配备液压升降平台，当人工操作时平台升起与地面平齐，确保人员操作的安全性。
Forklift Intelligent Welding Production Line
特机叉车车架油箱焊接生产线主要是生产车架油箱，产线主要包括:油箱通过式清洗工位、组对贴码工位、抓取机器人上线工位、二次定位装置、油箱焊接工位、气密性检查工位、抓取机器人下线工位等。
Heavy-duty Welding Workstation for Large Box Beam Structures
专门为重载箱梁结构设计的大型焊接工作站，属国内首家。配置圈形及C型翻身机构最大承载及翻转重量为60吨，实行工件直径最大到6m，最长30米，两个工位共轨80m,与两套龙门]式焊接机器人形成完整的工位。变位机使用便捷能方便打开或拆卸，里口装卡能方便调节尺寸来适应箱型结构梁的各种截面，适用于内外焊缝高效焊接，同时考虑外侧T型钢、翼缘板、水平槽钢(或角钢)等。并保障工件往翻身工装上吊运时工装有足够的防碰撞能力。
Intelligent Welding Station for Reach Stacker
此项目由焊接工位和变位机头尾式结构组成，两机架可实现同步、独立升降、翻转等功能，翻转、升降全部由伺服电机驱动。
Paver Bottom Frame Welding Robot Workstation
Paver bottom frame welding robot workstation is developed by our company in combination with the actual field use of customers. Welding workstation is composed of welding robot, three-axis truss, fixture and workpiece clamping platform, single-axis double-drive positioner system for head and tail frame, welding power supply, welding gun and cleaning gun cutting, wire feeding system, weld position finding and tracking system, etc. Compared with seated robots, gantry robots are more flexible, with higher weld accessibility and weld coverage. The station is equipped with an external axis, gantry track X axis + robot moving track Y axis + robot lifting Z axis. The welding drum and dust recovery system are placed on the external platform, and the external platform is equipped with a ladder to facilitate personnel to quickly overhaul and maintain the robot and dust recovery cover.
Tower Crane Support Intelligent Welding Workstation
Tower crane large-tonnage support welding project. This welding workstation adopts the method of two-axis position shifter and dual robot welding at the same time for tower crane support welding. The double robot welding form is the sky rail gantry structure (X/Y/Z three-axis) + cantilever structure (X/Z/ rotation axis), all axes are the external axis of the robot, which can be welded with the robot, and the two machines can be independently or jointly linked with the positioner. A two-layer platform is set up in the gantry, which is used to astore items such as welding power supply wire bucket, so as to facilitate personnel inspection and maintenance.
Intelligent Welding Production Line for Large Mining Truck Cargo Compartment
This project is an intelligent welding production line for the cargo car of large mining vehicles, which is mainly composed of five sub-lines, including bottom plate welding production line, side plate welding production line, front plate welding production line, tail door welding production line and closed car welding production line. The manual groups such as bottom plate and side plate interact with the robot automatic welding station through intelligent RGV sub-car and mother car (twin car form), and the components such as bottom plate, side plate, front plate and tail door are prefabricated and sent to the material distribution area. After that, they are unified distributed to the closing station for general assembly, and then sent to the subsequent robot automatic welding station by RGV shuttle car. The production line fully embodies the modernization and intelligence of the cargo car in the production, which is very typical and representative of the industry.
Boom Intelligent Welding Production Line
Boom Intelligent Welding Production Line encompasses the design and implementation of various processes related to boom structures, including boom cover plate assembly welding, boom cylinder alignment and welding, assembly alignment and welding, attachment alignment and welding, and inspection. The production line adopts advanced and efficient root welding technology, dual-wire cover welding technology, and advanced automatic alignment methods and detection equipment. The overall technological level surpasses the industry standard. It utilizes automated unmanned welding stations, automated unmanned logistics systems, automated unmanned marking technology, and specialized CNC alignment equipment, thereby reducing the number of personnel required on the production line.
Aerial Work Platform Intelligent Flexible Production Line
登高作业车臂车系列底盘+转台智能化焊接生产线，整条生产线布置由转台左右侧板附件预制工位、底盘总组工位、转台总组工位、转台机器人焊接工位、底盘机器人焊接工位、校形补焊工位、安全围栏、除尘系统、手推车、KBK/吊装设备、RGV等几部分组成，产线配置智能MES系统，数字孪生系统，AR/VR虚拟增强系统，实现智能化产线生产管理及调度、数据采集、新产品模拟生产、智能维保等全方位智能化运营。
Email: info@autowelds.com
Address:12 th floor, Building B4, Jiulong Lake International Enterprise Headquarters Park, No. 19 Suyuan Avenue, Jiangning District, Nanjing City, Jiangsu Province
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