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Forklift Intelligent Welding Production Line

特机叉车车架油箱焊接生产线主要是生产车架油箱,产线主要包括:油箱通过式清洗工位、组对贴码工位、抓取机器人上线工位、二次定位装置、油箱焊接工位、气密性检查工位、抓取机器人下线工位等。
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Special forklift truck frame fuel tank welding production line is mainly the production of frame fuel tank, the production line mainly includes: fuel tank through cleaning station, group stick code station, grab robot online station, secondary positioning device, fuel tank welding station, air tightness inspection station, grab robot offline station.

 

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The left and right car body welding production line is mainly for the production of the left and right car body, and the production line mainly includes: the left and right car body group to stick the code station, grab robot online station, secondary positioning device, car body welding station, grab robot offline station, etc.

 

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Overall process of frame assembly welding production line: manual frame assembly and attaching code → manual lifting and loading → automatic conveying and initial positioning → Code scanning → handling robot fetching → Handling to welding: robot workstation welding operation → handling manipulator fetching to blanking area → transfer to repair welding station → upper and lower repair welding machine → automatic clamping and manual repair welding → automatic conveying → automatic measurement and correction → Cache transport.

 

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The welding workstation of forklift door frame adopts the form of single station, that is, one welding robot corresponds to one welding positioner. The positioner corresponding to the welding workstation is embedded in the field line, and the positioner is in the form of head-and-tail positioner, which can be turned over ±180°. The positioner is driven by the external shaft servo motor, which can be freely programmed, and can coordinate with the robot for joint trajectory interpolation. It also has automatic and manual switching functions.

 

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The robot workstation for forklift tailframe welding is A single-manipulator + rotary double-station positioner. The two stations are switched through the rotary platform, and the manipulator is welded at station A. The left and right sides of the positioner are equipped with anti-arc radiation protection devices to ensure that the operator has a certain protection effect at different stations.

 

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  Forklift frame head-to-tail welding positioner is mainly used for manual welding and artificial repair welding after robot welding. The positioner is composed of head-to-tail structure, ground rail, fixture, etc. The two frames can realize synchronous, independent lifting, flipping and other functions. All flipping and lifting are driven by servo motor.

 

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