Lean Intelligent Manufacturing Solutions for Mining Trucks, Achieving Intelligence in Every Process Step!
Release Date:
2025-07-25 11:49
Source:
NAEC Lean Intelligent Manufacturing
N A E C
Driven by the initiatives of "Industry 4.0" and "Made in China 2025," intelligent and automated welding production lines have become one of the hottest trends and focal points in the manufacturing sector. The application of intelligent and automated technologies in welding production lines has become increasingly widespread, bringing significant benefits and competitive advantages to the manufacturing industry.
Mining trucks are heavy-duty dump trucks used in open-pit mines for tasks such as rock and soil stripping and ore transportation. The market demand is around 10,000 units per year, with a market size of 20 billion yuan in China. In 2021, the global mining transport machinery market reached a sales figure of 6.15 billion USD, and it is expected to grow to 7.44 billion USD by 2028, with a compound annual growth rate (CAGR) of 2.32% from 2022 to 2028.
Capitalizing on Trends and Thorough Market Research Leveraging its deep expertise in intelligent manufacturing technologies and construction capabilities, NAEC has independently developed an intelligent welding production line for mining truck structural components and an intelligent workshop system solution. This enables flexible production, achieving lean, efficient, and digital manufacturing processes, improving product quality and production efficiency with high replicability.
Intelligent Welding Production Line for Mining Truck Structural Components
The intelligent welding production line for mining truck structural components, including frame and body assembly, covers key components such as front, rear, side, bottom plates, and caps, as well as various assembly lines for the cargo compartment. Manual assembly stations for bottom plates, side plates, etc., interact with robot welding stations through intelligent RGV (Rail Guided Vehicle) systems for logistics transfer. After prefabricating components like bottom plates, side plates, front plates, and tailgates, they are sent to the material staging area and then delivered to the assembly station for final assembly, followed by further robot welding stations via RGV transfer.
The systematic intelligent manufacturing and welding solution provided by NAEC fully demonstrates the modernization and intelligence of mining truck cargo box production, showcasing strong typicality and industry representation. It can be seamlessly coordinated to form a lean production line capable of achieving various cycle time targets!
Intelligent Workshop for Mining Trucks
The intelligent workshop for mining trucks, developed by NAEC , integrates lean principles throughout the entire operational management process, achieving digitalization in both manufacturing processes and operational management.
Digital Management Empowerment
The production line can be equipped with intelligent MES (Manufacturing Execution System), digital twin systems, and AR/VR augmented systems. These technologies enable comprehensive intelligent operations including smart production management and scheduling, data collection, simulation of new product production, and intelligent maintenance.
Intelligent Logistics System
The production line can adopt AGV (Automated Guided Vehicles), intelligent electric forklifts, and smart warehouses to achieve digitalization in logistics engineering. AGV and intelligent ASRS enable real-time resource allocation, completing tasks such as warehouse distribution. They are also capable of managing material delivery, prioritizing delivery tasks, and ensuring precise and timely material transportation.
NAEC , as a leader in 'Integrated Process Manufacturing Solutions,' has achieved 95% completion in the development of construction machinery welding production lines, with over 100 lines. Through a systematic design integrating an 'Intelligent Cutting and Preparation Center, Intelligent Logistics, and Intelligent Production Lines,' combined with a digital twin operation control data platform, NAEC is building a smart factory aimed at achieving Industry 4.0. This empowers and upgrades a wide range of metal-based scattered manufacturing industries, driving high-quality development!
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