Horizontal Drum
- Description
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1. Production mechanism: big data collection and automatic statistical output of delivery data
After the completion of each piece, the quality status information of the whole process will be all automatically summarized in the quality control center (in the form of a database), if you want to access the specific information, just type the pipe section number on the interface. It not only has a complete quality information basis for the prefabrication process, but also provides an extremely convenient way to automatically form the delivery data for issuing the final delivery documents.
2. Summary of main functions of prefabricated information system
2.1 Pipe section prefabrication stage
➤ The daily production volume, labor hours, equipment (cutting equipment) working hours of the blanking operation shall be summarized and statistics, and the personnel information of the blanking operation shall be summarized in the form of a daily report;
➤ The daily production volume, labor hours, equipment (bevel equipment) working hours of the bevel operation are summarized and statistics, and the information of the bevel operator is summarized daily in the form of a daily report;
➤ The daily production volume, labor hours, inch diameter, equipment (welding equipment) working hours of welding operations are summarized and statistics, and the information of welding operators is summarized daily in the form of a daily report;
➤ The pipe section group shall summarize the daily production volume, labor hours, and equipment (welding machine, grinding machine) working hours, and the personnel information of the group shall be summarized daily in the form of a daily report;
➤ Summary of equipment working hours generated by pipeline prefabrication;
➤ After the pipeline prefabrication is completed, partition management shall be carried out to form a delivery order and a report;
2.2 Pipe section pressure test and anti-corrosion treatment stage
➤ Pressure test, automatically generate pressure pack according to different pressure pipe sections, and form a summary;
➤ Pipeline anticorrosion treatment, all kinds of pipeline anticorrosion information (galvanized, plastered, painted, etc.) summary, anticorrosion start and stop time, and form a summary;
2.3 Pipeline Installation Phase
➤ According to the piping system drawing (P&ID), summarize the pipe sections of each system and form a report, including the valves, bolts, gaskets of the system;
➤ Pipeline installation information, daily workload, personnel information, equipment information can be summarized;
➤ Pipeline materials, finished pipes, pipeline installation one-dimensional code management, there are connections between each other, partition tray table management, and finally summary, the use of materials, pipeline prefabrication, corrosion prevention, pressure test, inspection
➤ Generate a comprehensive report of pipeline installation information;
2.4 Quality management
➤ The pipeline NDT diagram can be automatically generated on the single line diagram and the weld number can be automatically generated, and the form can be generated. Form format According to the NDT form provided by the purchaser for automatic statistics, need to generate according to the system or pressure level of the detection ratio column;
➤ When weld numbers are added or reduced on the pipeline NDT drawing due to design changes, the original unmodified weld numbers remain unchanged;
➤ The software should have the function of statistics on the welder workload and welding pass rate, and can track the specific welder number and weld number;
➤ The software can generate pre-welding pairs and post-welding appearance reports based on workload statistics;
➤ The software should have statistical functions for NDT information, hydraulic tests and other tight tests, and generate reports;
➤ The software should havae the function of statistics and tracking of the weld number and welder number installed on the subsequent site;
➤ The report format can be imported into the report template of the purchaser, and the report template can be changed according to the requirements of the owner;
➤ Various inspection reports can be generated at different stations.
Email: info@autowelds.com
Address:12 th floor, Building B4, Jiulong Lake International Enterprise Headquarters Park, No. 19 Suyuan Avenue, Jiangning District, Nanjing City, Jiangsu Province
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