Intelligent Welding Workshop for Oversized Excavated Structural Parts

Large tonnage heavy duty equipment has always been the advantage of Aote products, for 75 tons and above large excavation of various structural parts, manufacturing processes, varieties, large welding amount, high quality requirements, traditional manual work or automation products are difficult to improve production and quality, Aote has a full series of intelligent welding production line and intelligent workshop design and implementation experience, Through the combination of advanced production equipment to achieve the efficient automation, intelligent, less human production of large excavation structural parts. Intelligent workshop supporting production line level IMS system, including system management, basic data management, log management, work order management, on-line product management, product in process management, material management, process management, quality management, working time management, equipment management, energy management, Kanban management, bar code management, lighting management, etc., can meet 7*24 hours uninterrupted operation.    

Excavator Flexible Digitalized Intelligent Manufacturing Line

Based on the vast knowledge of welding technology and implementation experience, NAEC has been committed to the promotion of intelligent workshops or factories for 26 years, including intelligent lean production lines including intelligent MES system, welding system, control system and offline self-programming intelligent welding robots, which are widely used in the flexible production of complex workpieces in many industries. Including from small to large and medium-sized excavator structural parts manufacturing, used in the upper and lower frame/bucket/bucket rod/boom production, high stability, high movement performance, to bring efficient production capacity and income for customers.      

NAEC Top Beam and Shield Beam Robotic Welding Solution

顶梁、掩护梁顶级智能焊接产线,内含48个智能焊接工作站,通过车间信息化系统与生产线全方位对接,通过工件生产计划及工件自动识别系统,智能调用焊接程序。配套大吨位头尾架变位机,自动装夹工装,提升上料效率和减少焊接变形,以及高精密的电弧跟踪系统、多层多道自适应排道系统、高效焊接工艺、优越的中厚板焊接能力,焊接可达率达到80%以上,所有焊缝达到-级焊缝标准。配备离线编程软件,实现模块化编程,降低多规格工件的编程工作量。    

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